The PCD Edge machining system, developed by the Methods EDM division of Methods Machine Tools, allows for fast and precise forming of various PCD (Polycrystalline Diamond) tools on Fanuc iC series wire-cutting machines. This advanced system integrates specialized programming, probing, and cutting software, along with a microfinish power supply and generator specifically optimized for cutting PCD materials. It also includes a Hirschmann rotary axis, a Renishaw probe mounted directly on the EDM machine, and a dedicated tool clamping system for handling new PCD tool blanks.
This system is designed to efficiently form blade shapes and sharpen worn PCD tips, effectively restoring the original blade geometry. One of its key advantages is that it eliminates the need for operators to have professional programming skills. Even those with limited experience can easily perform up to eight different tool profile cuts, each with custom size parameters. The user-friendly interface ensures consistent quality and precision, making it ideal for both high-volume production and complex tooling applications. Whether you're creating new PCD tools or refurbishing old ones, this system offers a reliable, efficient, and cost-effective solution.
Suzhou Industrial Park Hojama Technology Co., Ltd , https://www.hojamax.com