·Energy saving and emission reduction starts from one bearing

At present, China has become the largest automobile producing country. The large amount of exhaust gas emitted by automobiles has become a major source of air pollution in many cities, which is a headache. "Reducing automobile exhaust pollution, in addition to improving oil products, we can also work hard on the design and processing of automotive parts." Chen Xiaobing, general manager of Chongqing Xiyuan Camshaft Co., Ltd. said that improving the machining accuracy of automobile engine parts and improving its operation Efficiency can also receive good energy saving and emission reduction effects.
According to reports, the camshaft is a kind of bearing that controls the intake and exhaust of the automobile engine. If the machining accuracy is increased from 0.01 mm to 0.003 mm, it can not only greatly reduce the noise and vibration of the car, but also reduce the fuel consumption by 10%. "However, this is a complicated system engineering, and it needs to work hard on both hardware and software," said Du Wei, executive director of Xiyuan.

Advanced equipment is the foundation. “At the key processing nodes, we use the best equipment in the world, and we can make domestic or other equipment in other processing links.” Du Wei introduced this to form a combination of high, medium and low equipment at cost. Control is more reasonable; in order to reduce costs, some enterprises are reluctant to invest in high-end equipment, and always save the province, and it is difficult to achieve high precision requirements.

With good equipment, you need good technical workers to operate. "Actually, Chinese workers cannot be counted as real industrial workers. When they graduate from vocational schools, they will not do anything, and they will have to re-cultivate them." Chen Xiaobing said, "Our main practice is to cultivate a variety of Skills, and second, reduce the skills needed."

"More than one less" seems to be somewhat contradictory? "These are not conflicts. It is actually the relationship between efficiency, cost and quality. Chen Xiaobing said that letting a worker learn to use several kinds of machinery and equipment can ensure the continuity of equipment use, and secondly, it can improve the efficiency of equipment use; and to improve the automation degree of the machine for the problem of insufficient technical workers. Reduce the difficulty of operation, thus improving the reliability of human-machine matching.

To take up environmental responsibility, you have to invest in real gold and silver, increase the tangible and intangible capital, will it affect the competitiveness of enterprises? "In the short run, this will become a burden for the company, but in the long run, this is definitely cost-effective." Du Wei said that the implementation of green transformation, the company actually takes an advanced brand strategy and improved the product. The credibility and added value have changed the vicious competition in the past to fight the price and grab the market.

As a private enterprise, Xiyuan Company has a lot of excellence. A camshaft has been used for 25 years, and the annual output growth rate is stable at more than 30%. It ranks among the top 30 in the domestic auto parts industry and accounts for 60% of the domestic camshaft camshaft market share. Growing small giant enterprise."

“Green development needs to resist the temptation of market expansion. When there are too many orders, we have the choice to do so to ensure the quality of each batch of products.” Chen Xiaobing said that this practice is actually to transform the extension of growth into endogenous growth. The supporting force for endogenous growth comes from the independent innovation capability of enterprises.

It is understood that Xiyuan's annual R&D expenses account for 5% of the output value, which is far higher than the investment level of domestic enterprises in the same industry. Thousands of new camshaft products have been developed every year, and they have always maintained a strong competitive advantage.

However, in order for enterprises to successfully achieve a green transformation, it is not enough to do so. Du Wei said that the establishment of a "green" system and mechanism also requires each employee to raise awareness and form a "green" atmosphere, voluntarily and voluntarily.

It is understood that in order to advocate the concept of green low-carbon, the company leaders usually bring their own chopsticks when they go to the public canteen, never use disposable chopsticks; thousands of enterprise employees, if they do not pay attention to turning off the lights and air conditioning during non-working hours, It is necessary to be criticized.

“Xiyuan’s annual electricity bill, including production and daily electricity consumption, does not exceed 2 million yuan!” Du Wei said that for a company with an annual output value of 300 million yuan, electricity consumption is only about 0.7% of the output value. The effect is obvious and it also greatly enhances the competitive advantage of the company.

At present, Xiyuan Company has basically realized zero emissions of “three wastes”. In the production, all the iron scraps produced by the sand and processed parts used in the casting process are recycled; the waste water and waste coolant and lubricating fluid are all converted into medium water through the sewage treatment station for greening and watering in the plant area. According to reports, Xiyuan is also preparing to use contract energy management methods to change all factory lighting into LED energy-saving lamps, and transform high-frequency motors and transformers into energy-saving equipment.

"At present, there are many enterprises in China. If the ratio of electricity consumption to output value does not exceed 30%, it will not pay attention to energy conservation issues." Liu Wentao, manager of Chengdu Branch of Zhuhai Xinlan Optoelectronics Technology Co., Ltd., is negotiating with Xiyuan Company for energy conservation projects. It is said that green competitiveness has become the core competitiveness of enterprises. There are still very few companies that integrate environmental concepts into their own development strategies. Most of them also regard it as a huge burden. This is a misconception that needs to be changed.

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