Tube End Flare Machine with Ce Certificate (TEF508CPV)

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TEF508CPV Automatic Tube End Finish Machine
Description: An advanced automatic tube end finish machine designed for precise and efficient processing of metal tubes.
Model: TEF508CPV
Application:Ideal for deburring, flaring, and beading operations on both the inside and outside of metal round tubes.
Introduction:
This machine is engineered to handle a wide range of tube finishing tasks with high precision. Whether it's chamfering, squaring, or preparing the tube ends for further processing, this equipment delivers consistent results. The flexibility of tooling allows for quick changes between different functions, making it a versatile solution for various applications.
Main Specifications:
  1. Dimensions: 580 x 820 x 1200 mm
  2. Weight: 350 kg
  3. Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
  4. Power Consumption: 4.5 kW
  5. Air Pressure: 0.4–0.8 MPa
  6. Clamping System: Pneumatic
  7. Clamping Force: ≥10 kN
  8. Rotation Axis: Servo Motor, 2.0 kW
  9. Forward Axis: Servo Motor, 2.0 kW
  10. Tube Position Axis: Servo Motor, 0.2 kW
  11. Coaxiality of Rotation Spindle with Clamping Shaft: ≤0.02 mm
  12. Forward Axis Positioning Accuracy: ≤0.01 mm
  13. Forward Axis Repeat Positioning Accuracy: ≤0.01 mm
  14. Rotation Axis Deflection: ≤0.01 mm
  15. Control System: Digital Control
  16. Control Variables:
  • Clamp opening/closing
  • Rotation axis direction and speed
  • Forward axis origin, enable position, feed position, limit position, speed
  • Position axis origin, feed position, speed
  • Positioner plate opening/closing
Capacity:
  1. Tube OD for Chamfer/Squaring/Deburring: Φ6–50 mm
  2. Tube Wall Thickness for Chamfer/Squaring/Deburring: ≤10 mm
  3. Tube OD for Flaring: Φ3–50 mm
  4. Tube Wall Thickness for Flaring: Stainless Steel 0.4–1 mm, Aluminum Alloy 0.5–1.5 mm
  5. Flaring Method: Eccentric Inner Diameter Rotary Swage
  6. Tube OD for Beading: Φ6–45 mm
  7. Tube Wall Thickness for Beading: Stainless Steel ≤0.5 mm, Aluminum Alloy ≤1 mm
  8. Beading Method: Inner Diameter Rotary Swage
  9. Minimum Clamp Length: 10 mm (varies by material and wall thickness)
  10. Material Compatibility: Titanium Alloys, Stainless Steel, Aluminum Alloys
Features:
  1. One-clamp operation enables squaring, deburring, and chamfering simultaneously.
  2. Quick die change allows for flaring and beading operations without significant downtime.
  3. Pneumatic clamping ensures tight grip while preventing damage to the tube.
  4. Thin clamps and dies allow for processing of tubes as short as 10 mm, offering unmatched flexibility.
  5. Forward axis uses digital control with absolute value servo motor for precise movement.
  6. Rotation axis offers variable speed control via an absolute value servo motor, suitable for different materials.
  7. Tube position axis provides accurate length control, ensuring repeatability in each cycle.
  8. Automatic operation enabled by foot switch, including auto feed and reset.
  9. Eccentric flaring center allows for multiple sizes and wall thicknesses using a single tool.
  10. Chamfer/deburring tools can double as flaring tools, reducing inventory and setup time.
Main Components:
  1. Top-mounted spindle with excellent opening capability, ideal for complex-shaped tubes.
  2. Servo-controlled motor for precise spindle positioning and performance.
  3. Front-mounted clamp capable of holding tubes as short as 10 mm, enhancing versatility and safety.
  4. Innovative chip groove design in the clamp ensures smooth dust removal into the waste bin.
  5. Tube feed stopper automatically rises during forward motion, allowing for digital adjustment of feed length.
  6. Organic glass protective cover and waste box provide full operator protection and waste collection.
Tooling Options:
  1. Flaring Center: An eccentric shaft that supports multiple sizes and wall thicknesses for flaring operations.
  2. Flaring Dies: Can also be used for chamfering, deburring, and squaring, reducing tooling requirements.
  3. Squaring/Deburring Head: Smart design with adjustable blade positions, enabling one set of blades to handle various tube dimensions and wall thicknesses. 
  4. Beading Head: Compatible with beading tips or arbor, capable of handling tubes as small as 6 mm in diameter.

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