Creating a stainless steel product from scratch involves a complex process that combines advanced technology, engineering expertise, and precise manufacturing techniques. While millions of people use stainless steel products daily, few understand the detailed steps involved in their production. The process is both fascinating and essential for modern industries. Here are the six most critical stages in the manufacturing of stainless steel products:
1) Material Handling
Uncoiler: This machine is located at the start of the production line and is responsible for holding and unrolling steel strips. It ensures smooth and controlled feeding of the material into the next stage of processing, such as slitting or tube mill entry.
2) Forming
Deep Drawing Press: In this phase, semi-finished steel shapes undergo various forming operations. For example, stainless steel is hot rolled to create bars, sheets, or plates. These forms are versatile and widely used in different applications due to their strength and adaptability.
3) Heat Treatment
Annealing Furnaces: After forming, the stainless steel is heat-treated through annealing. This process relieves internal stresses and improves material properties by heating and cooling it in a controlled environment. Proper control of temperature and cooling rate is crucial to avoid defects.
4) Descaling
Pickling: During annealing, a layer of scale may form on the surface of the steel. This is removed using processes like pickling, which helps improve the surface quality and prepare the material for further processing.
5) Cutting and Punching
The processed stainless steel is cut into specific shapes using mechanical tools such as guillotine knives, blanking, and high-speed blades. This step also includes creating holes and other features required for the final product.
6) Finishing and Polishing
Polishing Machine: The final step involves finishing and polishing the product to achieve a smooth, aesthetically pleasing surface. This is especially important in sanitary applications where cleanliness and ease of maintenance are key requirements.
Hydraulic Press 4 Column Hydraulic Sheet Metal Deep Drawing
Features
1. A hydraulic machine that uses hydrostatic pressure to process metal, plastic, rubber, wood, powder, and other materials. 2. Widely used in pressing, stamping, cold extrusion, straightening, bending, flanging, sheet metal deep drawing, powder metallurgy, and press-fit operations. 3. Offers significant technical and economic benefits, including reduced weight, fewer parts and molds, improved stiffness and strength, and lower production costs.
SPECS of Yz32
| Model | Unit | Yz32-25T | Yz32-50T | Yz32-63T | Yz32-100T | Yz32-160T | Yz32-250T | |
| Clamping Force | KN | 250 | 500 | 630 | 1000 | 1600 | 2500 | |
| Working Layer | Qty | 2~4 | 2~4 | 2~4 | 2~4 | 2~4 | 2~4 | |
| Piston Stroke | mm | 180 | 250 | 250 | 250/250 | 250/250 | 500 | |
| Heating Platen Daylight | mm | 90 | 125 | 125 | 125 | 125 | 125 | |
| Heating Platen Size | Left-right | mm | 350 | 400 | 500 | 600 | 750 | 900 |
| Front-back | mm | 350 | 400 | 500 | 600 | 850 | 900 | |
| Heating Plate Power | KW | 1.5 | 2.2 | 3 | 7.5 | 11 | 15 | |
| Motor Power | KW | 7.2 | 9 | 10.8 | 33.75 | 45 | 45 | |
Packaging
Factory
Certificate
Vacuum Hopper Loader,Vacuum Loaders For Plastic Pellets,Hopper Loader Vacuum Conveying ,Plastic Hopper Loader
RECTO MACHINERY CO., LTD RICO (NINGBO) IMP & EXP CO., LTD , https://www.recto-rico.com